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RTO Regenerative Incineration

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Regenerative thermal oxidizer (RTO): Organic waste gas is preheated by a regenerative ceramic, then heated to a temperature of at least 750°C by a burner. In the combustion chamber, it is subjected to oxidative decomposition into carbon dioxide and water, releasing heat in the process. After heated in a regenerative ceramic, it is vented to the chimney. Typically, the heat recovery efficiency of regenerative ceramics is up to 95%. Theoretically, the temperature differences at the inlet and outlet are generally ranging from 20°C to 40°C.
Therefore, during normal operation, the supplementary heat from the burner is sufficient to maintain the temperature of the treatment system within the range of 20°C to 40°C; that is, heat is balanced within the system. For instance, the calorific value of ethyl acetate stands at 5,698 kcal/kg, while the theoretical self-sustaining combustion concentration for the system is approximately 2,290 mg/m3. Theoretically, when the waste gas reaches the self-sustaining combustion concentration, the heat generated from the oxidation and decomposition of organic waste gas is sufficient to maintain the heat balance of the system. By this point, the RTO system will not consume any natural gas.
Nowadays, the most commonly used RTOs for waste gas treatment are the 3-bed RTO and the rotary RTO, both boasting a treatment efficiency above 99%. The 2-bed RTO has slightly lower efficiency and is generally used for the processing of low-concentration waste gas.
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